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Vacuum Casting

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Vacuum Casting

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0.010 mm

Tolerances

Vacuum Casting for Flexible and Economic Production

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Vacuum casting or urethane casting is a technology that combines silicone molds and a 3D printed master pattern to create short-run, rigid parts with production-level quality. The process hardens thermoplastic polyurethane inside silicon or epoxy molds. The result is vacuum casting parts with the same shapes as the original master models. The final dimensions of the vacuum casting parts will depend on the master model, part geometry, and the material chosen.

 

As a leading vacuum casting manufacturer, MXP offers low-cost fabrication of high-quality plastic parts. This technology eliminates the need for expensive upfront investments. Our vacuum casting services offer the complete solution for creating excellent quality prototypes and low-volume production parts.

Why Vacuum Casting

Unmatched Lead Time

We combine our extensive technical experiences and advanced technologies to deliver superior urethane casting services with faster lead times.

Complex Geometries Support

We use high-quality elastomeric materials to ensure the manufacture of vacuum casting plastic parts with complex structures. Offer detailed design support to ensure your prototypes and small-batch components are closely similar to the intended final products.

Flexible Color Options

We carefully incorporate various color pigments to achieve the intended effects on your finished products. You can select from our extensive list of color options.

Material and Finishing Selection

Choose from a wide range of possible materials and surface finishes for your vacuum cast parts. We provide the highest quality resins to ensure superior product quality, and offer a wide range of surface finishing options to bring your product to life.

Consistent Quality

MXP is proudly ISO certified, ensuring our products and services comply with international quality standards. We offer manufacturing analysis and quality control to provide parts that meet the highest standards.

Professional Vacuum Casting Specialists

Get reliable custom vacuum casting services from highly skilled and experienced specialists. We boast the best hands in the industry with expertise in fabrication, material selection, surface finishing, and many more.

Vacuum Casting from Prototyping to Production

Vacuum casting is the ideal solution for creating high-quality prototypes and small-batch parts for different applications. We help you reach your manufacturing goals.

Prototyping

The vacuum casting process involves low-cost tooling to ensure a more accessible and cost-effective way of creating prototypes. Create quality prototypes with various materials and design changes. Test your designs easily and get them ready for functional testing.

Market Testing

We help you create vacuum casting products ideal for market and consumer testing, concept models, and user evaluation. These parts come with high-quality finishes and end-use functionalities. Our urethane casting services allow you to incorporate changes quickly for further testing and market launch.

On-Demand Production

Vacuum cast parts are excellent options for custom and first-run production. You can cost-effectively test product quality before starting full-scale production.

Vacuum Casting Tolerances

MXP offers a range of vacuum casting tolerances to meet your custom requirements. Based on the master pattern and part geometry, we can reach dimensional tolerances between 0.2 – 0.4 m. Below are the technical specifications for our vacuum casting services.

Type

Information

Accuracy

Highest precision to reach ±0.05 mm

Max Part Size

+/- 0.025 mm

+/- 0.001 inch

Minimum wall thickness

1.5mm~2.5mm

Quantities

20-25 copies per mold

Color & Finishing

Color and texture can be customized

Typical Lead Time

Up to 20 parts in 15 days or less

 

Surface Finish for Vacuum Casted Parts

With an extensive array of surface finishes, MXP can create unique surface layers for your vacuum casting parts. These finishes help you meet your products’ appearance, hardness, and chemical resistance requirements. Depending on your material selection and part applications, we can offer the following surface finishes:

 

Available Finishing

Description SPI Standard Link
High Gloss Highly reflective surface finish created by polishing the master pattern before mold making. The high-gloss finish offers high transparency useful for cosmetic parts, lenses, and other cleanable surfaces. A1, A2, A3 Learn More>>
Semi Gloss This B grade finish is not highly reflective but offers some sheen. Using gritty sandpaper, you will get smooth, cleanable surfaces between high-gloss and matte. B1, B2, B3 Learn More>>
Matte Finish Vacuum cast parts will have a satin-like finish through the bead or sand blasting of the master pattern. The C-grade finishes are ideal for high-touch areas and handheld components. C1, C2, C3 Learn More>>
Custom RapidDirect can also provide custom finishes through additional processes. On request, you can get unique secondary finishes for the best results. D1, D2, D3 Learn More>>

 

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CONTACT

Renee Yuan

Block A,Hong Fu Building,Lian Ma Road,

Dalingshan Town , Dongguan City,Guangdong Province, 523000, P.R.China

E-mail: renee@mxp-ft.com

+86 137 9042 1170

    

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Welcome to consult
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+86 135 3707 0985
E-mail
renee@mxp-ft.com
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